Pump monitoring systems
Real-time monitoring of critical operating parameters and central data acquisition enable predictive maintenance of pumps, compressors and agitators
In cooperation with our partner BestSens AG (www.bestsens.de), a live demonstration of an emergency shutdown of a mechanical seal was recorded in the video.
The market offers a variety of promising solutions for predictive maintenance. All systems collect and analyze machine data, which serves as the basis for decisions on targeted maintenance.
The market offers a variety of promising solutions for predictive maintenance. All systems collect and analyze machine data, which serves as the basis for decisions on targeted maintenance.
The quality of the measured values depends largely on the measurement technology used in the sensor system. Detecting changes at the moment they occur, long before any impact occurs, is considered a superior approach. How this can be implemented for machine components subject to tribological stress is explained using the example of rolling bearings and mechanical seals in pumps.
- A few key data points for monitoring (traffic light system), extensive measured values for analysis
Platform for integrating a wide range of sensors depending on the application and customer specifications
METAX monitoring systems for two machines offer the highest level of self-monitoring:
Two separate PLC units monitor each other.
Our systems record all information about the machine structure: pressure, temperature, barrier fluid flow, vibration, and – thanks to our innovative technology – the lubrication condition of the bearings and mechanical seals.
The lubrication condition of machine components can change during operation due to changing operating conditions, wear, and lubricant aging. METAX ultrasonic sensors are installed near the lubrication point without affecting the operation of the machine components. Our measurement technology, combined with complex mathematical analysis algorithms, provides precise information on the lubrication condition.
- Explosion-proof sensor design
Sensors for bearings with compression fittings
Sensors for mechanical seals with plug-in connections
- Two PLCs – one for each pump
Human-machine interface at the front door
Venting device for hazardous areas
Redundant power supply
Relay for safety information systems
- High operational reliability through continuous monitoring of the operating status
Simplified detection of the machine status using traffic light signals
Optional: Shutdown information when a critical operating status is reached
Storage of all operating data for long-term analysis
Cost optimization – predictive maintenance only when needed
High system availability through minimization of downtime
METAX – Seals
Timely wear detection through innovative monitoring technology Ensuring optimal operating conditions Early detection of changing operating parameters » Our innovative sensor technology provides in-depth information on lubrication status.